Twin Transition in Manufacturing : Wiener Produktionstechnik Kongress 2024

Abstract

Twin Transition in Manufacturing explores the intersection of green and digital transitions within the manufacturing industry. This proceeding focuses on advancements in sustainability, digitalization, and innovation across various sectors in manufacturing. Proceeding Overview: • Machine Tools and Production Systems This section delves into innovations within the automotive industry, particularly focusing on the transformation towards electric vehicles and digitalization of production systems. It discusses how the company is leading the way in electromobility through significant investments in gigafactories and smart production systems. Additionally, advancements in industrial intelligence and digital twins in machine tools are presented, showcasing enhanced efficiency and sustainability through artificial intelligence, automation, and innovative control technologies. • Primary Shaping and Forming The focus here is on additive manufacturing, especially 3D sand printing for steel casting. This technique enables complex, lightweight designs that reduce material consumption and environmental impact. The chapter includes case studies in the mobility and automotive industries, demonstrating how bionic principles can optimize part design and reduce CO2 emissions. Furthermore, data-driven approaches are emphasized for optimizing forming processes and improving the resource efficiency of metal forming techniques. • Machining This section explores the evolution of machining processes, particularly in sustainable aircraft production. It highlights advancements in simulation-based control systems for improving tool wear prediction and efficiency in machining processes. This section examines innovations like wire arc additive manufacturing and multi-axis machining, highlighting their ability to streamline processes. By integrating these technologies, manufacturers can significantly lower costs and boost productivity, especially in low-volume production runs. These advancements not only optimize material use but also enable greater flexibility and precision, making them ideal for producing complex, customized parts efficiently. • Data-Driven Manufacturing The final chapter focuses on how data ecosystems are enabling greener production methods. The shared use of data, as well as advancements like the digital product passport, are paving the way for more transparent and efficient manufacturing processes. This chapter showcases how discrete event simulations are pre-validated to optimize intralogistics systems, contributing to more sustainable and streamlined manufacturing operations. These chapters collectively reflect the ongoing transformation in manufacturing, driven by a commitment to digitalization and environmental responsibility.