Effect of solution-to-binder ratio and alkalinity on setting and early-age properties of alkali-activated slag-fly ash binders

Abstract

The growing use of blends of low- and high-calcium solid precursors in combination with different alkaline activators requires simple, efficient, and accurate experimental means to characterize their behavior, particularly during the liquid-to-solid transition (setting) at early material ages. This research investigates slag-fly ash systems mixed at different solution-to-binder (s/b) ratios with sodium silicate/sodium hydroxide-based activator solutions of varying concentrations. Therefore, continuous non-destructive tests-namely ultrasonic pulse velocity (UPV) measurements and isothermal calorimetry tests-are combined with classical slump flow, Vicat, and uniaxial compressive strength tests. The experimental results highlight that high alkali and silica contents and a low s/b ratio benefit the early-age hydration, lead to a faster setting, and improve the early-age strength. The loss of workability, determined from the time when the slump flow becomes negligible, correlates well with ultrasonic P-wave velocity evolutions. This is, however, not the case for Vicat or calorimetry tests.