Record link: 
http://hdl.handle.net/20.500.12708/222021
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Title: 
Comparison of three hybrid metal additive-subtractive manufacturing processes
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Citation: 
Baumann, C., Yerranagu, M., Zhang, W., Deshpande, A., Maier, S., Gössinger, S., Soshi, M., Bleicher, F., & Pfefferkorn, F. E. (2025). Comparison of three hybrid metal additive-subtractive manufacturing processes. CIRP ANNALS-MANUFACTURING TECHNOLOGY, 74(1), 321–325. https://doi.org/10.1016/j.cirp.2025.04.074
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Publisher DOI: 
10.1016/j.cirp.2025.04.074
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Publication Type: 
Article - Original Research Article
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Language: 
English
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Authors: 
Baumann, Christian 
Yerranagu, Manisha 
Zhang, Weijun 
Deshpande, Aishwarya 
Maier, Severin 
Gössinger, Stefan 
Soshi, Masakazu 
Bleicher, Friedrich 
Pfefferkorn, Frank E. 
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Organisational Unit: 
E311-01-1 - Forschungsgruppe Fertigungstechnologie 
E311-01-2 - Forschungsgruppe Werkzeugmaschinen 
E311-01-4 - Forschungsgruppe Fertigungsmesstechnik und adaptronische Systeme 
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Journal: 
CIRP ANNALS-MANUFACTURING TECHNOLOGY 
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ISSN: 
0007-8506
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Date (published): 
2025
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Number of Pages: 
5
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Publisher: 
ELSEVIER
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Peer reviewed: 
Yes
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Keywords: 
Additive manufacturing (AM); Hybrid manufacturing; Stainless steel
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Abstract: 
The objective of this work is to compare three different hybrid metal additive-subtractive manufacturing processes to enable decision-making and future research. This was achieved by producing the same artifact out of 316L stainless steel with - Friction Surfacing, Wire Arc Additive Manufacturing, and Laser Powder Directed Energy Deposition. Key process outcomes including cycle time, resource consumption, distortion, energy consumption, microstructure, hardness, and tensile strength were analyzed. It was observed that: Friction Surfacing demonstrates higher hardness due to its solid-state nature; Wire Arc Additive Manufacturing offers lower cycle times and resource consumption; and Directed Energy Deposition provides near net shape geometries.
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Research Areas: 
Metallic Materials: 50%
Materials Characterization: 40%
Sustainable Production and Technologies: 10%
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Science Branch: 
2030 - Maschinenbau: 80%
2050 - Werkstofftechnik: 20%
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